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“What is the most dangerous woodworking power tool?”
That’s what I asked the woodworkers at the woodworking forums FamilyWoodworking.org and WoodNet.net.
WoodNet.net’s woodworkers responded with 55 replies and the guys at FamilyWoodworking.org responded with 51 replies with over 3000 views among them.
The chilling experiences and hard-knock wisdom from both forums inspired this article, and I hope that by reading this and following the links I provide that you become a safer, more tool-respecting woodworker.
The #1 Most Dangerous Power Tool
After over 100 responses to the “most dangerous tool” question the seasoned woodworkers from both forums delivered an unequivocal answer.
There IS INDEED a power tool that’s more dangerous than any other in your wood shop and you need to treat this tool with more respect and care than your table saw, shaper, jointer or chain saw.
And the number one most dangerous power tool in your wood shop is YOU.
Make sure that YOU treat each tool with the respect and care it deserves, that each tool you use is well maintained and well sharpened, and that your wood shop or work area is tidy sufficient to prevent spills.
Also, learn to listen almost to your internal voice of experience. Many woodworkers report thinking “gosh this is dangerous,” or “this could in truth hurt” right before their big trip to the emergency room. Back off without delay if you find your safety senses tingling.
Dig deeper into basic wood shop safety by checking out these web pages:
Basic Woodshop Safety (by a woodworker)
Hand and Power Tools: Hazards and Solutions (what OSHA thinks)
Shop Safety Checklist (should get you thinking… check it out before your next project)
Using your Woodworking Tools Safely (in depth stuff from About.com)
and… ALWAYS READ THE INSTRUCTIONS THAT COME WITH YOUR POWER TOOLS FOR MAXIMUM SAFETY.
For full safety resources, check out the primary article: The Ultimate Guide to Your Top Ten Most Dangerous Woodworking Power Tools
The Ultimate Guide to Your Wood Shop’s Top Ten Most Dangerous Power Tools
And so, without further ado, here’s the table of contents for this safety guide:
I) the top ten most dire and valued tools by Woodworkers
II) The Most Dangerous Power Tools Statistically
III) The Condition of the User
IV) The Condition of the Tools
V) The Condition of Your Workspace
VI) Woodworking Safety Accessories
VII) the Woodworker’s First Aid Kit
I) the Top Ten Most Feared and Respected Tools by Woodworkers
Below you’ll find the top ten most dire and valued woodworking power tools based on the votes they received in FamilyWoodworking and WoodNet. I counted votes as tool mentions, and I counted more than one “most dangerous tool” per person if they listed more than one. This is NOT intended to be scientific in any way, nor is it intended to suggest that you be more careful with one tool than any other.
Also, because these woodworkers indicated that maintenance is such an primary element in tool safety, I included maintenance resources – when available – for each tool.
There’s a similar non-scientific most dangerous woodworking tool survey from rec.woodworking… the results are rather similar, even though neither survey listed there include a wood shaper…
Also, WoodNet’s Jakesaw pointed out this web-based power tool safety project that lets you input how you got hurt, what hurt you, and your experience level so that others may come later and learn from your mistakes. AWESOME.
Update – Yak from WoodNet pointed to the mother of all woodworker’s safety guides from OSHA.
1) YOU are the most dangerous power tool (or – alternately – which ever tool you use next is the most dangerous)
I’m not sure if the tool operator got the most votes for being the most dangerous or not. I do estimate that “the power tool operator” got the most overall conversation, discussion and debate in both forums.
Treat each tool you use with respect… and check out the “condition of the user” section underneath for more ideas on keeping a “safety first” mentality while using power tools.
It’s out of the question to overemphasize that the tool amid your ears is actually the most dangerous tool you possess…
Brain Maintenance Links
Preventive Maintenance For the Brain
2) The Table Saw: 15 Votes
The table saw received the most votes, beating out the shaper by two.
I noticed that a good deal of guys who said “table saw” noted that they’d heard it was the most statistically dangerous, not that they dire or valued it the most.
Even so, the table saw is a formidable wood shop tool and worthy of respect due to it is frequency of use and the sheer number of saws in wood shops around the world.
Table Saw Safety Links:
Two Dozen Table Saw Safety Tips
Table Saw Safety – There is a Lot to It!
Table Saw Safety Procedures
Table Saw Maintenance:
Table Saw Maintenance (this article includes a table saw maintenance schedule… NICE!)
3) The Shaper: 13 Votes
I sensed the most power tool respect… and fear… in the replies that included the mighty shaper. What is it that gives woodworkers pause when firing up the “grand father of routers?” It’s got to be the size of the blades on those bits… and the realization of the size of hole it could make in your body.
Shaper:
Shaper blades:
Shaper Safety Links
Shaper Safety
One woodnetter provided defense of the shaper to folks who swore versus using it.
(Learn more when it comes to the wood shaper.)
4) Chain Saw: 6 Votes
The roaring engine, the exposed and oh-so-mobile blade, the Texas Chain Saw Massacre, is it any surprise that the chain saw made it is way onto the list? My only surprise is that it made the list from guys at woodworking forums… that said, there is an interesting thread in woodnet regarding chain saw sawmills…
Chain Saw Safety Links
Chain Saw Safety
Chain Saw Safety: No Tricks
Chain Saw Safety (from About.com)
Chainsaw Maintenance Links
CHAINSAW MAINTENANCE (includes maintenance schedule)
5) Router: 6 Votes
In the tool kit of a great deal of a wood shop, the versatile router is also amid the top most-feared power tools, though primarily when used free hand. Why? Some guys have gruesome imaginations when it comes to fixing physical harm from a router… as one forum fellow member put it, you may sew fingers back on but there’s no sewing back what a router could do to you.
Router Safety Links
Safety Tips for your Router
Router Safety Tips
Router Maintenance Links
Router Maintenance (from DIY network)
6) The Jointer: 6 Votes
The jointer made it up into a three-way tie with the chain saw and the router. Probably because of the ease with which one could feed one’s hand into it… plus the fact that it’s not going to gash you, but rather give you a puree-style wound.
Jointer Safety Links
Jointer Safety Practices (scroll – it’s at the bottom)
Safety Hazards of Jointers and Planers (from CA’s OSHA)
7) The Band Saw: 3 Votes
The band saw is another wood shop general that seems comparatively harmless… particularly next to something like a chain saw. I think it made the list in percentage because it’s a tool that a great deal of woodworker are comfortable with. Comfortable = dangerous.
Tod Evans of FamilyWoodworking said, “for myself i need to be very careful using the bandsaw `cause after a short time i detect my eyes drooping kinda following the downward path of the blade….”
Band Saw Safety Links
Woodworking Band Saw Safety Procedures
BANDSAW SAFETY
Band Saw Maintenance
The Band Saw: Tune Up and Maintenance
 The Chisel: 2 Votes
You may wonder what hand tools are doing here on the most dangerous power tool list. Well… they’re here and they reemphasize the point that the most dangerous tool is the one that you’re using and that the one you treat with the least respect is liable to be the one that bites you.
Chisel Safety Links
Chisel Usage and Safety
Chisel safety (from About.com)
Chisel Maintenance
Sharpen Planes And Chisels Without Going Broke
9) The Radial Arm Saw: 2 Votes
The radial arm saw potentially discloses you to a LOT of blade, and the RAS was one of the few tools that a lot of woodworkers said they flat out WILL NOT USE.
Radial Arm Saw Safety Links
Radial Arm Saw Safety Procedures
Radial Arm Saws
Radial-Arm Saw Safety Tips (scroll down)
10) The Circular Saw: 2 Votes
The circular saw is a power tool standard. Its usage spans all over groups, from DIYers to woodworkers to ordinary contractors and beyond. Save for the religiously-hand tooled, few self-respecting tool kits are without a circular saw and, like the table saw or band saw, familiarity and usual usage make them dangerous.
Circular Saw Safety Links
Safe Operation of Portable Circular Power Saws
circular saw safety
How to Use a Circular Saw
Choosing and Using a Circular Saw
(interesting – the history of the circular saw)
****Remember, ALL TOOLS ARE DANGEROUS. But not all of them got into the top ten from WoodNet and FamilyWoodworking.****
11) The Miter Saw: 1 Vote
The miter saw has a big blade and it’s used for quick, chopping cuts that may effortlessly assert a digit.
Miter Saw Safety Links
Chop Saw Safety for Beginners
Miter Saw Safety
Chop Saw Safety
12) Air Powered Nailers: 1 Vote
Guess who voted for the nail gun as most dangerous power tool? That’s right – someone who’s not likely to get bit by one again.
Nailer Safety Links
Pneumatic Nailers – Safety & Use Tips
Use Nail Gun Safely
13) Sanders: 1 Vote
Sanders seem like they’d be the least dangerous of power tools. Someone else in all likelihood thought the same thing just before a trip to the emergency room.
Sander Safety Links
Sander Safety
What must you do before using sanders?
14) Angle Grinder: 1 Vote
Exposed, whirling metal. Yeah, this guy’s worthy of numerous goggles. And gloves… GOTCHA! Don’t use gloves – they could get pulled into the whirling mechanism.
Angle Grinder Safety Links
SAFETYLINE ESSENTIALS: – ANGLE GRINDERS
angle griders safety safety safety!! rant
15) A Coiled Extension Cord: 1 Vote
What painful experience won the extension cord a spot on the most dangerous power tools list? I don’t want to think in regards to it. Keep your work area safe and as neat as possible.
Extension Cord Maintenance
16) Buffing Wheel: 1 Vote
Keep your hair tied up while using this little beast – exceptionally for quick jobs.
Buffing Wheel Safety Links
buffing wheel safety
II) The Most Dangerous Power Tools Statistically
I noticed once or twice in the forums guys cited government studies regarding which tools are, statistically speaking, responsible for putting the most guys in the emergency room.
In the study I found from the US Consumer Product Safety Commission (CPSC) – Hazard Screening Report: Power Tools and Workshop Equipment from 2003 (warning – that link is a PDF) – I was NOT capable to statistically determine the power tool that put the most persons in the hospital.
HOWEVER, the tool group – after “manual workshop tools (hammers, utility knives, chisels etc…)” and “Misc. workshop tools” – that caused the most health care EXPENSE was Bench or Table Saws, at around $2 billion.
Anecdotally speaking, Frank Fusco of FamilyWoodworking, whose son is a Board Certified emergency room physician in a Level 1 trauma unit, noted:
“I’ll repeat what my son, an emergency room physician, says. The most popular severe injuries are with table saws.
The second most frequent severe injuries, in terms of numbers of incidents, are from miter and/or compound miter sliders.
However, in terms of most devasting the CSM is far and away the worst. Those commonly implicate finger amputations. The table saw accidents are severe gashes but (usually) leave the fingers in place.
He likewise says that most of those injuries are to guys like me, middle age to retired age. And, they all say the same thing, ‘I never do it that way, but just this once………’”
Don’t let the stats scare you – too much. It only makes sense that the tools that we use the most often end up hurting us the most frequently. It’s far more essential to look at our next division – the condition of the user.
III) The Condition of the User
Time and again the guys in the forums reminded me that the USER is the most dangerous power tool, and that the most dangerous power tool is the one that you pick up next.
I identified various other condition-of-the-user-related points from their comments, and combined that with a good deal of wise words from Basic Woodshop Safety, by Howard Ruttan, who I’ll quote here:
“If you are hungry or sick, tired or angry, hot or thirsty, you are at risk. Don’t work if you are overly fatigued or not sentiment up to your game. Attitude is exceedingly necessary also. Remember that woodworking is supposed to be fun. Isn’t that why you are doing it? Take a break when you get frustrated. Don’t work angry.”
Some other dangerous mental conditions include:
- woodworker’s just too comfortable with the tool and doesn’t give it proper respect
- trying new tool out just for a second – one woodworker told a story of opening up a new chisel just to undertake it out for a second, resulting in a trip to the hospital
- ignored/didn’t wholly recognize the importance of the pre-tingles that now and then come before getting injure (STAY ALERT!! a lot of injured by power tools report tingling senses…)
- trying something new, cutting/chopping/ripping/drillng in a dissimilar way – experimentation is essential and necessary… and risky. Remember the words that Fusco’s son hears in the trauma unit from injured woodworkers: “I never do it that way, but just this once……..”
- working tired, hungry, rushed, angry or a great deal of combo of the four…
- lazy – doing occupation the quick way
- do I genuinely need to put drunk or drinking alcohol on here? Gosh I in truth hope not.
IV) The Condition of the Tools
“i`d say that i agree with the most dangerous powertool being one that`s poorly maintained, distinctively one with dull cutters….
shapers/routers-n-moulders will turn meat into hamburger….no repairs!”
- Tod Evans
Tod, of FamilyWoodworking, says it well. Take care of each power tool you own as advised in the manual. Sharper is safer.
Tool Maintenance Made Easy, an splendid article from Rockler, breaks it down like this:
Part I – Keeping Them Sharp
Part II – Keeping Them True
Part III – Keeping Them Clean and Smooth
Part IV – Keeping Them Running Smooth
Want the details? Read Tool Maintenance Made Easy for tips and advice.
If you’d like a second opinion This Old House brings us TLC for Power Tools.
OSHA delivers, more for the wood shop business owner, HAND AND PORTABLE POWERED TOOLS, which includes mutual repairs and things to watch for.
V) The Condition of Your Workspace
Are you the neat and tidy type? If you’re like me you’ve got dishes on your desk and clothes on the bedroom floor. This means you have to work twice as hard to keep your wood shop or workspace safe through cleanliness and organization.
That said, it’s not just tidiness that keeps you safe… it’s likewise keeping your workspace free from beguilements that break your critical concentration. This includes, but it not fixed to the radio, somebody hollering that the phone is for you, your cell phone ringing and the list could go on…
Minimize interruptions by notifying – in no uncertain terms – the folks around you that they are not to speak to you when you’re operating power tools.
from SAFETY IN THE WOODSHOP I’d like to point you to:
Make sure you have proper lighting when carving. Spotlights are preferable to overhead incandescent or fluorescent lighting. Lighting located behind and to your side best highlights your work.
Keep floor swept and clear of tools and other clutter. Wood chips and dust pose a lot of safety worries (e.g. respiratory, fire, safe footing).
And keep those power cords off the floor!
The National Ag Safety Database offers some great guidelines on a safe wood shop. They include suggestions and guidelines for stuff like lighting, heat source, ventilation, wiring, fire extinguishers and more.
Here’s Shop Safety by the NASD.
This shop safety guide from Ohio State provides an magnificent shop safety checklist… and then safety guides to a great deal of of the power tools brought up above.
VI) Woodworking Safety Accessories
Do you have push sticks, push blocks and a finger or feather board? These are very easy to make and are available practically anyplace you may buy good power tools or wood.
Here’s a short little guide to using push sticks to increase your safety Using Push Sticks
About.com’s Chris Baylor teaches you how to Make Your Own Featherboards
And the DIY network offers a rundown on all of the woodworking safety accessaries I cited above.
VII) First Aid
You keep a initial aid kit in your wood shop for the same reason you drive with automati insurance. No NOT because it’s the LAW… because luck favors the prepared.
I exceptionally liked the woodworker’s primary aid kit as described by Howard Ruttan. Not only is it comprehensive, but it has a heap of of the real-world humor you only listen from woodworkers. Such as at the end of his reason for keeping a 1 gallon plastic bag in your introductory help kit:
Used for carrying amputated bits in whilst en route to the hospital. I am not kidding here. Just last year a contractor in Pennsylvania cut his entire hand off in a sliding compound miter saw. The bag has to be big sufficient for each contingency. Try to wash the amputed percentage before placing it in the bag. However, if you are unable to, I am sure the doctors will understand.
The DIY network likewise provides an magnificent overview of what ought to be in your introductory aid kit.
VIII) Bonus: Wood Shop Safety Humor
“WAIT A MINUTE” I may listen you thinking… what does HUMOR have to do with SAFETY?
One of the cool things when it comes to forums – and one of the pains on occasion – is how a speech thread may take a sharp and sudden turn, at times 180 degrees from where it once pointed.
Bill Wilson took the WoodNet.net thread 180 degrees with his clever, originative and amusive response to my question in regards to the most dangerous power tools.
Here’s a taste:
Welcome to The Wild Wood Shop. Today we will explore the distinguishable ecosystem, known as the home woodshop. Below is a brief description of some intimate wood shop dwellers.
Table Saw (unisawrus rippicus)
A solitary and regal predator, the table saw employs sharp powerful teeth, well suitable for ripping even the most difficult woods with relative ease. There are various varieties of table saws, ranging from the little bench top, to the king of table saws, without doubt the king of the predators, the Unisaw. Though mainly a stationary creature, it is perhaps one of the most active of all woodshop animals. Table saws have proliferated and are found in almost all shops where wood is in adequate supply. They prefer choice, imported hardwoods, but when hungry will readily feed on for less domestic softwoods. They have become less of a threat to humans, due to careful breeding and training, but still are to be considered rather dangerous, in particular while feeding. Occasionally they will, with minimal provocation, disgorge their feed with breathtaking force.
Push Broom (sweepus seldomus)
The most primitive and oldest species of wood shop animal. It is believed that ancestors of the contemporary push broom were domesticated millions of years before the firstborn wood shop animals appeared and oftentimes cohabited with humans. They gradually were relegated to garage, basement and shop environments for the duration of the Electrolux era. This venerable and simple scavenger has pulled through the eons due primarily to it is capacity to go for long periods of time without food. By conserving it is energy, it may appear to fall into a near trance-like state of suspended animation for extended periods of time. Unlike the voracious Dust Collector and Shop Vac with which it competes, the push broom is content to sit idle for days, even months.
Thanks + Wrapping it Up
I would like to extend a special thanks to the woodworkers at WoodNet.net and FamilyWoodworking.org who contributed so much wisdom and experience to this project. If you’re hungry for more woodworking community I gladly point you to BOTH forums as fantasti environments for learning.
I hope this guide helped you recognize numerous ways you may take more obligation for your personal wood shop safety.
Howard Sams Radio Operators Guide
Building on the success of Prompt’s publishing of the very primary HAM Radio Guide (Hayden) in the late-1960s, Prompt brings the HAM radio user up-to-date with the 2nd edition of HAM Radio Operator’s Guide. Bergquist has altered this recent text with the latest in HAM technology, regulations, and ideas.
From the Back CoverWhat kind of stimulating and challenging sparetime activity is shared by doctors, sales people, lawyers, automati mechanics, truckers, Ph.D.s, retired civilian and military employees, homemakers, writers and a assortment of others? Why HAM radio of course! The radios, antennas, and frequencies are an indispensable percentage of HAM radio, but it is the people that make it veritably special. It is their commitment and adoration for the sparetime activity that makes it rewarding. The chance to meet humans from all walks of life – and even all elements of the world – that part the love of HAM radio is what makes it well worth getting a percentage of! Whether you are just getting into the stimulating field of HAM radio, or are a seasoned veteran, The Howard W. Sams Ham Radio Operator’s Guide is a book you will have to not find yourself without! Written by noted author and HAM operator Carl J. Bergquist KG4AIC, this book is sure to become an priceless share of your enjoyment of HAM radio. Bergquist writes Howard W. Sams Ham Radio Operator’s Guide from the perspective of a new user, while keeping the experienced operator in mind. Coverage includes getting your novice radio license, a big division on instrumentation ranging from antenna types to power supplies, education, contests, clubs, safety, as well as often-overlooked topics like jargon and etiquette. Also included are instructions for various stimulating construction projects such as a field strength meter, antennas, a power distribution center, and other add-ons to dress up any HAM shack. Following a successful career as a photojournalist for AP, UPI, The New York Times, Newsweek, and other publications, author Carl J. Bergquist turned his attempts toward his lifelong sparetime activity of electronics, publishing articles in Popular Electronics and Electronics Now.
About the AuthorCarl Bergquist followed a successful career as a photojournalist for AP, UPI, The New York Times, and Newsweek by turning his attempts toward a lifelong sideline of electronics. Besides articles in Popular Electronics and Electronics Now, Bergquist has authored numerous books from Prompt Publications and resides in Montgomery, AL.
Howard Sams Radio Operators Guide Photo
Howard Sams Radio Operators Guide Picture
Howard Sams Radio Operators Guide Picture
Howard Sams Radio Operators Guide Pic
For Those Interested in Amateur Radio
This guide provides a arousing and attention holding overview of Amateur (Ham) Radio from how to get a Ham Radio license to a wide range of info on Amateur Radio communications to a good deal of basic electronics projects for your Ham Shack.
“Ham Radio Operator’s Guide” starts off with an overview of the Ham License Classes, including the spectrum’s and modes each license is permitted to operate on. Unfortunately, in spite of being published only last year, the Federal Communications Commission changed the number and types of Amateur Radio licenses for the United States. Regardless, the counsel with regards to how to study for and take the examinations is still valid.
The book proceeds with a discussion of all of the things you may do with a Amateur Radio License. The author covers the basic characteristics of the respective frequency bands and modes of transmission that Hams use. He also discusses the basic electronics instrumentation required to commune and operate a radio shack, from transmitters and receivers to microphones and power supplies.
The “Ham Radio Operator’s Guide” describes a heap of of the actions that Ham Radio Clubs conduct, from swap meets and field days to fox hunts and instructional efforts. In addition to talking about why all Amateur Radio operators ought to join their local Ham Radio Club, the author remarks on Ham traditions, conventions and etiquette.
Finally, the book wraps up with eight simple electronics contruction projects for utile items from a field strength meter and radio frequency relay to four dissimilar types of antennas.
After a successful career as a photojournalist, the author, Carl Bergquist, KG4AIC, has turned to his lifelong sideline of electronics and writes articles for Popular Electronics and Electronics Now. He wrote “Ham Radio Operator’s Guide” from the perspective of a new potential radio amateur. His writing style is very entertaining, keeping what could be dry, technical topics fresh and interesting.
I strongly commend this book for any person who thinks they might be fascinated in getting an Amateur Radio operator or in learning what being a Ham is like.
Review by Mike Powers, Radideo.com Guide, November 2000
ham radio review
this book is informative in terms of the history of ham radio and lets you know what exists so you may make better selections for yourself. But it does not break down the science of how it works, it is not a do it yourself handbook. But it is informative, I’m glad I read it.
Just another book.
I have gathered various books to increase my cognition level in regards to Ham Radio. This is a very readable book and you may take delight in each page. However, it is a wide coverage and not that exceptional. It will add to your noesis base. If you just want to pass the test, pick ARRL study guide level two.
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